Changeover reduction and higher production efficiency with the SMED method

A manufacturing company producing plastic parts for the automotive industry asked our team to increase the efficiency of their injection molding machines and of the operators’ work. We decided to apply the SMED method (Single Minute Exchange of Die), thus significantly reducing tool exchange time, cutting batch production costs and reducing inventory.

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Challenges

The customer's pain points and needs

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solution

As part of the SMED method, we recommended and implemented these changes:

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results

A selection of achieved improvements

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changeover time reduction
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inventory reduction
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machine hours saved monthly
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operator hours saved monthly

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Services

Consulting for manufacturing companies

Do you struggle with low production efficiency, wasting resources, low transparency in material flows, high inventory levels? Do you need to have an easier access to relevant data in real time? Or to make better decisions faster? We are here to show you how.

Needs analysis and feasibility study
Optimization of manufacturing processes
Lean manufacturing principles
inventory and lead time reduction
OEE improvement
preparation for digital transformation
audit of your current digital tools
Industry 4.0 and lean manufacturing trainings
Solutions

Solution packages and case studies

We deliver optimization and digitization projects to manufacturing companies of various sizes and at various digital maturity levels. Check out a selection of case studies below and see what improvements can be achieved.

Going digital?

Digital transformation of manufacturing companies is our passion.

We digitize processes related to production, VSM, internal logistics and maintenance. Our portfolio includes our own applications as well as software tools of trusted partners. We can also prepare a digitization roadmap for you and integrate all your existing tools in one digital ecosystem.

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inovativní řešení,
osvědčené know-how
Jsme specialisté na optimalizaci a digitalizaci
výrobních podniků
Rozumíme výrobním procesům a vyznáme se v digitálních nástrojích.
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transform your business with us

We are experts in manufacturing
optimization and digitization

We use innovative technologies to boost the efficiency of your business processes. We design the best solution, implement it and teach you how to use it properly.
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digitize key activities and processes

Digitization allows you to automate repetitive operations, increase traceability and accelerate processes.
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make data-driven decisions

You can only make right decisions if you have accurate, relevant data.
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optimize processes and produce efficiently

The key to success is continuous improvement. Even small changes contribute to better results.
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odhalit a eliminovat možné problémy a ztráty

Lean manufacturing means minimum waste. With the help of the right tools, you can save time as well as money.
What we bring to the table

Consulting & digital technologies for manufacturing

Consulting for manufacturing and technology companies

Drawing on experience from international projects for manufacturing companies of various profiles, we help our clients improve their production process and implement lean manufacturing standards.

We also provide consulting to technology companies who want to tailor their products to the needs of the manufacturing industry and to integrate their technologies with their clients' systems.

Témata průmysl 4.0 a štíhlá výroba také školíme.

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Digitization of production processes

We focus on the entire digitization process: from digital maturity analysis and digitization roadmap creation, to solution design and implementation, to system integration and support.

Whether you are quite far along on your digital transformation journey or you have just set off, we are here to help you plan all the steps so that you can make the most out of your digital tools.

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Digitize production, maintenance, VSM or internal logistics

We offer our own software tools as well as other proven technologies. Our solution always reflects your current situation and actual needs.

All applications and tools can be integrated with your existing systems (e.g. ERP).

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průmysl 4.0
Solutions

Solution packages and case studies

We deliver optimization and digitization projects to manufacturing companies of various sizes and at various digitization maturity levels. Check out a selection of case studies below and see what improvements can be achieved.

Customers

Who can benefit from our services

Naše služby využívají výrobní firmy z různých oborů (automotive, zpracování plastů, aerospace, elektrotechnická výroba...), různé velikosti, podniky v pokročilém stádiu digitalizace i ty, které se teprve na transformaci chystají.